PCB Chat

RM 104: Thomas Ricciardelli on ESD Flooring

Modern electronics assembly has seen so many changes over the years. In today’s era of IoT, the electrification of vehicles, the explosion in the use of bottom terminated components, the increasing implementation of electronics into harsh environments have all contributed to the increasing complexity and difficulty of building electronics. While so much has changed, there are some things that have remained the same.
 
One such thing is the need for ESD control. There always was and continues to be the challenge of protecting components from the dangers of static electricity. My guest today is Thomas Ricciardelli, founder and CEO of SelecTech, a manufacturer of ESD flooring for the electronics assembly industry.

Tom is also the chairman of the Flooring Committee of the EOS/ESD Association. Tom earned a master's in chemical engineering from MIT and an MBA from the MIT Sloan School of Management.

PCB Chat 103: Stephen Chavez on Design Automation

Stephen Chavez spent the past 12 years as a principal engineer and global subject matter expert of PCB design for Collins Aerospace and Raytheon. This year, he joined Siemens as a senior product marketing manager, where he focuses on methodologies for adopting a strategy for resilience and integrating the Design-to-Source Intelligence insights from Supplyframe.

 

He speaks with PCEA president Mike Buetow about automation in design, from autorouting to integrating component data in a timely fashion, to reduce design time.

RM 103: SMT Assembly Equipment for Low-Volume Applications

Today, Mike Konrad talks about low-volume electronic assembly. We all know who the “big players” are when it comes to solder paste printers, pick-and-place machines, reflow ovens and other assembly equipment. But what choices does one have if they need to produce low volumes of electronic assemblies such as prototypes and other low-volume applications?

 

Let’s face it, most assemblers can’t justify a multi-million-dollar production line for low-volume production. One solution may be to outsource the production to a contract manufacturer but there are specific circumstances which may prevent that. In today’s episode, we’ll review some of the equipment options for low-volume SMT production and we’ll see if the barrier to entry for in-house assembly is lower than one might think. Mike's guest today is Ed Stone.

Ed is a sales manager at Manncorp, a provider of SMT assembly equipment for the EMS industry. Manncorp was founded 55 years ago back in 1967. Just imagine how much our industry has changed over the past 55 years!

RM 102: Contract Manufacturer Selection Process Best Practices

Today, we're going to talk about contract manufacturing. Do you have a circuit assembly that needs to be built? Don’t have the equipment in-house or enough bandwidth or specialized expertise to build it? You may be best served by utilizing the services of a contract manufacturer.

Contract manufacturers come in all shapes, sizes and capabilities. Should I seek out a Tier 1 manufacturer? How about Tier 2, 3, 4? What does tier stand for anyway? should I have my assemblies built overseas or in-country? What about issues such as ITAR? Who will be providing the components? What if I need more than just boards assembled such as design, testing and box build?

To answer these and so many more questions Mike Konrad turns to his friend and colleague David Raby. David is the President of STI electronics, founded in 1982 by David's father the late Jim Raby. Those of you who have been around the electronics industry for some time will know Jim Raby for his work with the US Navy in establishing military standards for electronics manufacturing and the development of the NASA and Department of Defense Soldering Schools.

Over the past 40 years, STI Electronics has expanded its focus from consulting and technical seminars to providing training, laboratory analysis, advanced research and development, microelectronics assembly, prototyping, and small to medium volume PCB contract assembly for the electronics industry.

David graduated from Auburn University with a bachelor’s degree in Aviation Management.

 

RM 101: The Future of US Manufacturing with IPC’s Matt Kelly

It seems today, the entire world is experiencing supply chain challenges in nearly all product categories. In the electronics assembly industry, the focus has been within the semiconductor market, especially in North America. Why is this? How did the US allow this to occur? Was it shortsightedness, greed, an overreliance on foreign suppliers, other factors, or a combination of all these factors? What would it take to finally address this issue and are we doing anything about it?

 

My guest today is Matt Kelly, chief technologist at IPC. IPC recently published a report on the chip shortage and, perhaps most importantly, came up with a list of 28 recommendations our industry can consider to remedy this issue. Matt is focused on driving next-generation technology advancements and supply chain transformation across the electronics industry. He works within the association’s executive leadership team to identify and develop new strategic initiatives, meeting member and industry needs. He delivers influential thought leadership, research, and advocacy to industry and governments. He leads IPC’s Chief Technology Council to continually drive the electronics industry forward. His focus areas include Industry 4.0 – Factory of the Future digitization, modernization, adoption, and implementation; IPC expansion into new advanced packaging technologies including IC-substrates and OSAT manufacturing; and next generation electronic systems design methods.

When I first met Matt he was with IBM. Matt comes to IPC following a 15-year career at IBM, holding several senior technology and engineering leadership positions within IBM Systems Division. His technical contributions include 25 patents, 85 publications, and numerous industry awards.

Matt is a licensed Professional Engineer with a degree in chemical engineering from McMaster University and holds an MBA in strategic management from Sir Wilfrid Laurier University.

 

RM 100: A 100th Episode Special (Recorded Live)

This is the 100th episode of the Reliability Matters podcast! Hear clips from past episodes and messages from past guests on their views about reliability.

Mike Konrad gives a special thanks to the 117 guests he has had the privilege to learn from. Also, thank you to listeners and viewers of this podcast.

Here is a list of guests (subject matter experts in their fields) that had been on RM:

Jen Fijalkowski - Keith Bryant - Dr. David Bernard - David Kruidhof - Robert Boguski - Phil Zarrow - Jim Hall - Dr. Ron Lasky- Dr. Kunal Shah - Marco Sanchez - Colin Harper - Jesper Lykke - Greg Papandrew - Kevin Huo - Mike Adamson - Tony Lentz - Brian O'Leary - Joel Scutchfield - Bob Doetzer - Christopher Frederickson- Miles Moreau - Paul Salerno - Stan Rak - Bev Christian - Matt Kelly - Cheryl Tulkoff - Greg Caswell - Dave Trail - Dr. Martin Anselm - Tanya Martin - Greg Vance - Dr. Raiyo Aspandiar - James Kovacevic - Trevor Galbraith - Phil Stoten - Eric Miscoll - Mike Buetow - Patrick Stimpert - Chris Denney - Tim Jensen - Mark Waterman - David Leventhal - Joan Carrol-Kennedy  - Murray Percival Jr. - Todd Wittmer - Amit Dror - Melissa Hough - Norman Mier - Annaka Balch - Nadia Clement - Raaga Kannan - Tim O'Neill - Fred Dimock - Dock Brown - François Monette -Tara Dunn - Dave Hillman - Graham Naisbitt - Dr. Eric Fossum - Prakash Gango - Kalyan Nukala - Dr. Martin Anselm - Michael Ford - Dr. Sean Clancy - Dr. Bill Cardoso - David Alexander - Matthew Chalkley - Dr. Jennie Hwang  - Phil Zarrow - Bob Willis - Ray Prasad - Dr. Chris Jackson - Dr. Mike Stull - Keith Bryant - Greg Papandrew - Mark Hughes - Greg Ziraldo - Dr. John Mitchell - Jim Hall - Dr. Darren Williams - Barbara Kanegsberg - Dr. Ed Kanegsberg - Judy Warner - Greg Smith - Tony Lentz - David Heller - Eric Camden - Brook Sandy - Alun Morgan - Kay Parker - Mark Levin - Jon Rodin - Robert Boguski - Elizabeth Kidd - Manuel Schöllig- Phil Kinner - Paul Mullen - Mike Logan - Yash Sutariya - Brian D'Amico - Fred Schenkelberg - MB Allen - Michelle Ogihara - Sherry Stepp - Dr. Mike Bixenman - Doug Pauls - Dr. Craig Hillman - Sal Sparacino - Dr. Terry Price - Ravi Parthasarathy  - Umut Tosun - Wendy Casker - Paco Solis

PCB Chat 102: Dr. Matthew Dyson on the Factory of the Future

Reshoring has been a buzzword for a few years now. But when supply chains are undergoing dramatic disruption and inflation is raging worldwide, what is the reality?

To answer those questions and more, we are turning to Dr. Matthew Dyson, senior technology analyst at ID Tech Ex. Dr. Dyson just coauthored a white paper titled "Factory of the Future." He discusses what that looks like, explaining the key trends in industrial manufacturing -- sensors, additive manufacturing, automation and flexibility -- and the timeline for adoption with PCEA president Mike Buetow.

PCB Chat 101: Brian Morrison on Smart Manufacturing

Is there a broad consensus on what "smart manufacturing" is, and more specifically, its application in electronics assembly?

Brian Morrison, vice president of engineering for Vexos, a mid-tier multinational EMS with manufacturing facilities in the US, Canada, China and Vietnam and more than 900 employees worldwide, gives his take on smart manufacturing and its relationship to AI and Lean to PCEA chief content officer Chelsey Drysdale.

RM 99: Graham Naisbitt on IPC Cleanliness Standard Compliance

In late 2018, IPC shocked the electronics assembly community by introducing an amendment to section 8 of the J-STD-001G. This amendment radically changed the way industry determines cleanliness. Now, assemblers must prove their assemblies are clean enough not to experience electrochemical migration events which would cause the assembly to fail.

This new process of obtaining objective evidence has been met with a considerable degree of confusion. To help clear up the confusion, Mike Konrad speaks with Graham Naisbitt, vice chair of the IPC 5-30 Cleaning and Coating Subcommittee that oversees 15 IPC Standards Development Committees and recipient of 14 IPC Standards Awards.

Naisbitt is an IEC 1906 Lord Kelvin Award Winner, IEC TC91 WG2, 3 and 10 Maintenance Leader of 4 Standards, and a British Standards Institution EPL-501 Member.

He is a specialist in surface insulation resistance testing, ionic contamination control, solderability, conformal coating materials and application systems, cleaning, inspection and test.

PCB Chat 100: John Burkhert Jr. on Engineering Soft Skills

John Burkhert Jr., senior PCB layout engineer and author of Designer’s Notebook, the monthly column on PCB design engineering, talks about the so-called soft side of engineering: people skills.

He recently posted a 1250-word piece titled There May Come a Time When PCB Design Requires People Management Skills. It struck a chord with more than a few designers and engineers, who shared similar anecdotes. He shares the story and some lessons learned over his three decades in electronics design.

 

This special 100th episode of PCB Chat is sponsored by PCB West, the leading conference and exhibition for printed circuit and design engineering. Coming Oct. 4-7 to the Santa Clara CA Convention Center. Learn more at pcbwest.com.